Service

Architecturally exposed structural steel for buildings people look at

Exposed steel is held to a different standard than steel behind drywall. Weld appearance, surface quality, tolerance, alignment and handling all become part of the deliverable, and none of that can be added at the end.

AESS is a fabrication decision, not a paint decision

The most common failure on exposed steel is treating it like ordinary structural steel until the finish stage, then trying to fix appearance with filler and coating. It does not work. Weld contour, splatter, grind marks, mill marks, handling damage, fastener selection and member alignment all have to be controlled from the moment material enters the shop.

We fabricate to the exposure category the architect specified, with the surface preparation, weld treatment and tolerance appropriate to how closely the steel will actually be viewed. A truss forty feet overhead and a handrail people touch daily are not the same requirement, and pretending they are wastes money on one and disappoints on the other.

Protecting the finish through erection

Beautiful steel that arrives scratched is a problem nobody wants to own. Exposed members require different handling, different rigging, different protection during transport and different erection practice than ordinary framing. Slings, chokers and connection points are chosen so that the finish survives the trip and the pick.

Because we both fabricate and erect, that responsibility stays in one place. There is no argument about whether the damage happened in the shop, on the truck or in the air.

Working with the design team

Exposed steel benefits enormously from early conversation. Connection expression, fastener visibility, member proportion, splice location, transition detailing and finish system are all design decisions with fabrication consequences. We would rather discuss them during design development than receive drawings showing a connection that cannot be made the way it is drawn.

What this scope covers

  • Exposed structural frames and columns
  • Feature trusses and long span members
  • Entry canopies, sunshades and trellises
  • Exposed braced frames and cross bracing
  • Feature and monumental stair structures
  • Pedestrian bridges and walkway structures
  • Custom architectural metalwork
  • Ornamental gates, screens and panels
  • Exposed connection detailing and plate work
  • Finish coordination with painters and galvanizers

Where it applies

  • Hotels, restaurants and hospitality
  • Retail centers and flagship stores
  • Entertainment venues and nightclubs
  • Corporate lobbies and office atriums
  • Educational and civic architecture
  • Mixed use and multi family developments
  • High end custom residences
  • Public spaces and plaza structures
Specifications

Details worth confirming before you buy

Architecturally Exposed Structural Steel at a glance
ItemHow we handle it
Exposure categoriesFabricated to the specified AESS category, matched to actual viewing distance
Weld treatmentContoured, ground or blended as specified; consistent appearance across matching members
TolerancesTighter dimensional and alignment tolerance than standard structural steel
Surface preparationMill mark removal, blast cleaning and preparation appropriate to the finish system
FastenersBolt type, head orientation and concealment coordinated with the architect
ProtectionPadded rigging, protected transport, wrapped members and controlled erection practice

Requirements vary by jurisdiction, occupancy and specification. We confirm the governing criteria with your design team rather than assuming.

Questions

About architecturally exposed structural steel

What does AESS actually cost compared to standard steel?

It varies with exposure category and complexity, but exposed steel meaningfully exceeds standard structural steel because of the added labor in weld treatment, surface preparation, tolerance control and handling. Specifying a higher category than the viewing distance requires is where budgets get wasted.

Can you match steel on an existing building?

Usually yes. We evaluate the existing profile, finish and connection expression, and fabricate to match as closely as the available material and current code allow. Older sections are sometimes no longer produced, in which case we identify the nearest available alternative.

Do you handle the architectural finish?

We provide surface preparation and shop primer, and we coordinate specialty finishes including hot dip galvanizing, powder coating and architectural paint systems through qualified applicators. Weathering steel and clear coated finishes require their own planning, which we discuss during submittals.

Get architecturally exposed structural steel priced.

Send drawings, specifications and your bid date. Our estimators review every package personally and return a scoped written proposal.